Tablet presses, vial filling, blister packaging, and cleanroom assembly
High precision; Particularly resistant; Without gear with 100% magnetic insensitivity; Dimension Ø 36 mm; 16 bits singleturn; Max 10 mm hollow shaft, blind hole; Max 1/4" hollow shaft, blind hole
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High precision; Particularly resistant; Wear-free; Magnetic – robust; Dimension Ø 36 mm; 14 bits singleturn; Max 10 mm hollow shaft, blind hole; Max 1/4" hollow shaft, blind holerticularly resistant; Without gear with 100% magnetic insensitivity; Dimension Ø 36 mm; 16 bits singleturn; Max 10 mm hollow shaft, blind hole; Max 1/4" hollow shaft, blind hole
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High precision; Resistant; Without gear with 100% magnetic insensitivity; Dimension Ø 58 mm; 16 bits singleturn; 16 bits multiturn; Max 10 mm shaft, with flat surface; Max 3/8" shaft, with flat surface
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With 58 mm flange; Particularly resistant; Magnetic – robust; Dimension Ø 58 mm; 14 bits singleturn; 29 bits multiturn; Max 10 mm shaft, with flat surface
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High precision; Resistant; Without gear with 100% magnetic insensitivity; Dimension Ø 58 mm; 2.048 ppr incremental; 17 bits singleturn; 24 bits multiturn; Max 10 mm shaft, with flat surface; Max 3/8" shaft, with flat surface
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With 58 mm flange; Particularly resistant; Magnetic – robust; Dimension Ø 58 mm; 14 bits singleturn; 24 bits multiturn; Max 10 mm shaft, with flat surface
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Incremental encoder IH5828; Optical rotary encoder, large hollow shaft, small overall size
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Incremental encoder on a 61-station tablet press required homing on every batch start, adding 12 minutes of unvalidated setup time.
Solution
Kubler 5020 absolute multi-turn encoder with GQMP traceability certificate installed on turret drive shaft; position valid on power-up.
Batch start time reduced by 12 min; homing step removed from validated procedure; encoder specification included in 21 CFR Part 11 records.
Challenge
Manual AQL sampling on a 300 blister/min OSD line allowed defective (empty pocket, wrong tablet) packs to reach batch release with 0.08% defect rate.
Solution
Cognex vision system with backlit conveyor inspects every blister for pocket fill, seal integrity, and print-code presence at full line speed.
In-process defect rate reduced from 0.08% to below 0.001%; batch release documentation auto-generated; regulatory audit observation closed.
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